Re: A Bridge Replacement A Good Idea?





John Popelish wrote:

> Pooh Bear wrote:
> > John Popelish wrote:
> >>Pooh Bear wrote:
> >>>John Popelish wrote:
> >>>>Ron Hubbard wrote:
> >>>>>I found the following strobe project at:
> >>>>>http://sound.westhost.com/project65.htm
> >>>>>but I wasn't thrilled with the big diodes the circuit calls for. Rather than
> >>>>>buying four stud diodes, I decided to replace them with a single 4A, 1000V bridge
> >>>>>rectifier. Does anyone see a problem with this?
> >>>>
> >>>>No. With a 1 amp line fuse, the 1N4007 diodes the author recommends
> >>>>against, would do fine. I wouldn't go over a 2 amp fuse with your
> >>>>rectifier. Are you heat sinking it?
> >>>
> >>>
> >>>Ahem ! Are 1N4007s going to stand up to the 32A peak charging current ?
> >>
> >>Since there is a 10 ohm resistor in series, in addition to the fuse,
> >>the surge won't be that big.
> >
> >
> > On 240V mains Vpk = 340V.
> >
> > If the caps are charging from zero, only the 10R is in the way. Ipk = 340/10 = 34A. The 32
> > figure was my mistake.
>
> How long will that current last if this thing is plugged in at the
> peak voltage. It is charging 11 uF. Hint: It is no where a half
> cycle.

I was just looking at that. I had assumed a larger value for the storage caps.

I'm still not keen on exceeding Ifsm though. They don't call it absolute max for nothing !


> The rest of the circuit is separated by a "typical" R3 value of 100 ohms.
>
> >
> >> I think the 30 amp half cycle surge
> >>rating of the diodes will handle the surge batter than the 1 amp fuse
> >>will.
> >
> >
> > That's the *non-repetitive* single cycle surge value ( 8.3ms ). You can't go using that
> > figure willy nilly.
>
> No willy nilly, here. I took the whole circuit into account.
>
> >>http://www.fairchildsemi.com/ds/1N/1N4007.pdf
> >>
> >>
> >>>A 4A bridge is very sensible.
> >>>
> >>>You don't *seriously* think a normal 1A mains fuse will 'protect' 1A semis do you ? The
> >>>semis have to be rated according to the application.
> >>
> >>A bridge or doubler built with 1 amp diodes will provide almost 2 amps
> >>of average line current (each diode seeing 2 amps half the time), and
> >>that will blow the 1 amp fuse if you get that far. I wouldn't expect
> >>to get this full rated current out of the 1 amp devices, but the 1 amp
> >>fuse will prevent it, anyway
> >
> >
> > Not it *absolutely* won't !
> >
> > Have you ever seen the I-t fusing curves for fuses ?
> >
> >
> >>and so will the 5 watt 10 ohm resistor
> >>(40 watts dissipation at 2 amperes RMS which is well below the almost
> >>2 amps average the diodes could take).
> >>
> >>It is *seriously* your turn. :-)
> >
> >
> > I've plenty of practice designing real world products and using a 1N4007 in that application
> > is just far too close to the edge for my liking reliability wise. It's the kind of thing I
> > could see 'working for a bit' before failing.
> >
> > It's also very poor practice for a pro to give such bad advice to a novice.
>
> You need more practice at analysis, I think.

I think it's poor advice since I reckon it's marginal - as I said. With hobbyist situations it's
far better to add some margin.

On 120V supplies with the same 10R it would likely be fine with 1N4007s though.


> > Never underestimated the damage you can do to diodes with pulses. I used to think you could
> > use a 1N914/4148 safely as a catch diode on typical small pcb relays until I saw several
> > failures. I fit 1N400Xs there now.
>
> Good for you. By the way, do you remember the coil current on the
> diodes that failed?

Not offhand and it's a long time back. They would likely have been 12V or 24V coils though. Not
the 'sensitive type'.

This kind of thing actually....

http://uk.farnell.com/jsp/endecaSearch/partDetail.jsp?SKU=103069&N=401

12V 285R - 42mA

Graham

btw - fuses are there to stop fires !

.



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