Re: Clues on controller circuit problems

From: Pete (lansma_at_bigpond.com)
Date: 08/21/04


Date: Sat, 21 Aug 2004 16:28:17 GMT

Thanks very much John. I will do just that. I received a post from Kim
off list also suggesting that i fried the transistor. I gave her some
additional information regarding the extra demands I was placing on the
circuit by trying to control the heat generated by a a number of
resistors in parallel. I've reposted seeking a more robust design under
"Need heater strip circuit" above because Kim reckons this design isn;t
going to work for that purpose.

-- 
Clear and dark skies!
Pete
------------------------------------------------
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John Fields wrote:
> On Sat, 21 Aug 2004 15:05:21 GMT, "Pete" <lansma@bigpond.com> wrote:
>
>> Hi, I'm not sure whether anyone can help with this problem but I
>> though I would post on the of chance because I haven't a clue. I
>> have made a 12 V speed controller/light dimmer circuit that came in
>> kit form. It uses a LMC555/7555 CMOS timer and BUZ71A power mosfet
>> transistor. A 10K pot controls the motor speed. I was testing the
>> circuit tonight and it worked flawlessly then suddenly the pot
>> stopped controlling the speed. It now operates at full current
>> irrespective of where I set the pot. The pot seems to work alright
>> tested with a multimeter, so I'm anticipating the problem is
>> elsewhere. The transistor gets very hot (it has a heat sink
>> connected) as does a big 3A diode. There are no obvious signs that
>> anything has blown at all. Any clues?
>
> ---
> Could be you've toasted the MOSFET or the diode. To find out,
> disconnect the diode and measure its resistance in one direction and
> then the other using your meter.  If you don't have a DIODE TEST
> function, then get 1.5V cell (battery) and a 100 ohm resistor and hook
> everything up like this:
>
>
>    +--[-BAT+]---[100R]---[DUT]---[DMM (20mA)]--+
>    |                                           |
>    +-------------------------------------------+
>
> If the DUT (device under test) is OK, when you have it in the circuit
> in one direction the meter will read about 8mA and when you reverse it
> the meter should read zero milliamps.  It might show a few microamps;
> that's OK.
>
> If you've popped the MOSFET, you can find out by connecting the gate
> to the source and measuring the resistance between the source and the
> drain.  It should be very high with the drain connected to the +
> output of the ohmmeter, and it should look like a diode with the
> ohmmeter connected the other way around.  If it reads like a low
> resistance both ways, it's gone.
>
> You can also test the 555 by disconnecting everything from its output,
> setting your DMM to DC volts and measuring the output of the 555 as
> you turn the pot.  It should be low at one end of the pot's rotation
> and high at the other.
>
> Depending on your meter, though, you might have to do something like
> this:
>
>
> 555OUT>----[1N4148>]--+------+ <--------+
>                       |      |          |
>                    [0.1µF]  [1K]    [DC VOLTS]
>                       |      |          |
>> ------------------+------+ <--------+


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