photo emulsion...how can i cheaply make my own resist mask emulsion?

hello, i am currently planing to order a photosensitive emulsion called
sbx photo emulsion from a company called "photobrasive$$$". The product
is quite expensive and i have never used it before for sandblasting. I
was wondering if anyone here knows a way to make up my own sollution
from ingrediants which are easy to obtain on the high street??...below
is the data *** for the chemical propertys of the product...i was
wondering if the photo sensitive emulsion which can be bought in any
photography shop is the same stuff or maybe its completely different
and unsuitable for sandblasting and making designs using uv light?.

If someone does know a way to cheaply make this stuff and can explain
in simple terms that would really help me.

hoping someone can advise.....A

The product comes in two parts...emulsion and sensitizer both data
sheets are below:

I have tried looking up the tsca info mentioned below on the net and
cannot find how to get into or use this database since i am not
knowledgable of anything material related....i know that paint sticks o
walls...full stop.

Data ***: SBX Emulsion

TSCA All ingredients are listed chemicals in the TSCA registry.
California (Prop 65) This product contains chemical(s) known to the
State of California to cause cancer (c) or reproductive (r) damage.
<0.0003% Acetaldehyde (c) 75-07-0 Listed April 1, 1988 <0.0002%
Ethylene oxide (c) 75-21-8 Listed July 1, 1987 <0.0002% Hydrazine (c)
302-01-2 Listed January 1, 1988 <0.0001% Toluene (r) 108-88-3 Listed
January 1, 1991 <0.0004% 1,4 Dioxane (c) 123-91-1 Listed January 1,
1988

Section I - Chemical Product and Company Identification Manufacturers
name IKONICS Corporation Address 4832 Grand Avenue, Duluth, MN 55807
Telephone number 218 628-2217 Customer Service Emergency phone number
800 424-9300 Chemtrec USA / 703/527-3887 International (collect)
Product name SBX Liquid Emulsion Use Sandblast Emulsion Section II -
Hazardous Ingredients Ingredients Percent CAS# OSHA PEL ACGIH TLV VAPOR
PSI There are no hazardous ingredients Not Applicable
----------------------------------------------------------------------------------------
by reference to the O.S.H.A. Hazardous Communications Standard (29 CFR
1910.1200) Section III - Physical Data Appearance White or violet
emulsion Boiling point 94oC-102oC (200o F -215o F) Weight (per gallon)
8.70 lb/gal. Percent volatile (by wt) 75% Solubility in water 100%
dispersible Evaporation rate Not Established Vapor density Not
Established VOC Not Applicable Section IV - Fire and Explosion Data
Flash point Not Applicable Extinguishing media Non-flammable in liquid
state. When dry, use CO2 dry chemical, or water. Unusual fire &
explosion hazards None Special fire fighting procedures None Section V
- Health Hazard Data HMIS Codes 0-1-0-B Minimal=0, Slight=1,
Moderate=2, Serious=3, Severe=4 Effects of overexposure Eye contact No
specific information available. Skin contact No specific information
available. May cause skin injury. Inhalation No specific information
available. Ingestion No specific information available. First aid
emergency procedures Eye Flush with plenty of water for at least 15
minutes and seek medical attention. Skin Wash with soap and water,
should irritation occur, seek medical attention. Inhalation Remove to
fresh air. Ingestion If appreciable quantities are swallowed, seek
medical attention. Page 1
SBX Liquid Emulsion Material Safety Data *** Issued: 3/31/04
Supercedes: 7/17/01 Section VI - Reactivity Data Stability
Unstable___ Stable X Conditions to avoid None known. Incompatibility
(materials to avoid) None known. Hazardous decomposition products
Prolonged exposure to heat may yield aldehydes, acetic acid, and oxides
of carbon. Hazardous polymerization May occur __ Will not occur X
Section VII - Spill or Leak Procedures Spill cleanup instructions
Contain spills with absorbent material and dispose of saturated
material. Waste disposal method Place leaking container in a well
ventilated area. Dilute the spill with water and absorb the spill with
inert material and dispose in accordance with federal, state, and local
laws. Use proper PPE when cleaning up a spill. Liquid emulsion can pose
a potential slippage problem. We make no guarantee or warranty of any
kind that the use or disposal of this product is in compliance with all
federal, state, or local laws. It is the obligation of each user of the
product mentioned herein to determine and comply with the requirements
of all applicable statutes. Section VIII - Control Measures /
Personal Protection Engineering controls Ventilation - Local exhaust
recommended but not required. Personal Protection Equipment (PPE)
Gloves Recommended. Eye Recommended. Respiratory Not required. Where
contact may occur Use the proper PPE. Safety shower and eyewash Should
be available. Section IX - Handling and Storage Handling and storage
information None. Other precautions Industrial use only. Keep out of
reach of children. Do not take internally. Avoid splashing in eyes.
Section X - Regulation Information DOT classification Not a DOT
controlled material (United States).

Data Shhet: Diazo Sensitizer for SBX Liquid Emulsion Material

Issued: 3/1/04 Supercedes: 7/17/01 Section I - Chemical Product and
Company Identification Manufacturers name IKONICS Corporation Address
4832 Grand Avenue, Duluth, MN 55807 Telephone number 218 628-2217
Customer Service Emergency phone number 800 424-9300 Chemtrec USA /
703/527-3887 International (collect) Product name Diazo Sensitizer for
SBX liquid emulsion Chemical name Diazonium Salt: p-diazodiphenylamine
sulfate, formaldehyde condensate (41432-19-3). Note: End product does
not contain free formaldehyde. Use Sensitizer Section II - Hazardous
Ingredients Ingredients Percent CAS# OSHA PEL ACGIH TLV VAPOR PSIThere
are no hazardous ingredients Not Applicable
----------------------------------------------------------------------------------------
by reference to the O.S.H.A. Hazardous Communications Standard (29 CFR
1910.1200) Section III - Physical Data Appearance Yellow-Green Powder
Boiling point Not Applicable Weight (per gallon) Not Applicable Percent
volatile (by wt) Not Applicable Solubility in water 30% Evaporation
rate Not Applicable Vapor density Not Applicable VOC Not Applicable
Section IV - Fire and Explosion Data Flash point Not Applicable
Extinguishing media Water Unusual fire & explosion hazards None known
Special fire fighting procedures None known Section V - Health Hazard
Data HMIS Codes 1-1-1-B Minimal=0, Slight=1, Moderate=2, Serious=3,
Severe=4 Effects of overexposure Eye contact No specific information
available. Skin contact Prolonged exposure to large quantities may
cause irritation to skin and mucous membranes. Inhalation Prolonged
exposure to large quantities may cause irritation. Ingestion No
specific information available. First aid emergency procedures Eye
Flush with plenty of water for at least 15 minutes and seek medical
attention. Skin Wash with soap and water, should irritation occur, seek
medical attention. Inhalation Remove to fresh air. Ingestion If
appreciable quantities are swallowed, drink large quantities of water
and seek medical attention. Page 1
Diazo Sensitizer for SBX Liquid Emulsion Material Safety Data ***
Issued: 3/1/04 Supercedes: 7/17/01 Section VI - Reactivity Data
Stability Unstable___ Stable X Conditions to avoid Heat and light.
Incompatibility (materials to avoid) Alkaline solutions and chemicals.
Hazardous decomposition products Nitrogen, Sulfates, CO2 and CO.
Hazardous polymerization May occur __Will not occur X Section VII -
Spill or Leak Procedures Spill cleanup instructions Contain spill and
take up using absorbent. Dispose in appropriate manner. Waste disposal
method Dispose in accordance with federal, state, and local laws. We
make no guarantee or warranty of any kind that the use or disposal of
this product is in compliance with all federal, state, or local laws.
It is the obligation of each user of the product mentioned herein to
determine and comply with the requirements of all applicable statutes.
Section VIII - Control Measures / Personal Protection Engineering
controls Ventilation - Local exhaust recommended but not required.
Personal Protection Equipment (PPE) Gloves Recommended. Eye
Recommended. Respiratory Not required. Where contact may occur Use the
proper PPE. Safety shower and eyewash Should be available. Section IX
- Handling and Storage Handling and storage information Store at room
temperature. Closed containers exposed to extreme heat will generate
pressure (steam) and may burst. Other precautions Industrial use only.
Keep out of reach of children. Do not take internally. Avoid splashing
in eyes. Section X - Regulation Information DOT classification Not a
DOT controlled material (United States). TSCA All ingredients are
listed chemicals in the TSCA registry.

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