Re: Fuel cell?




<ljfinger@xxxxxxx> wrote in message
news:1157569652.794431.243700@xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Jeff Findley wrote:
Since the fuel cells are so hard to service on the shuttle,
why not design the thing to operate nominally on three fuel cells but
include a fourth specifically to cover the case of a fuel cell problem on
the pad?

Each fuel cell weighs 255 pounds. If you carry an extra redundant fuel
cell, which crew member would you leave behind? What about extra
redundant sets of everything else that can go wrong? Is it okay to
leave the payload behind?

It depends on how important it is for the shuttle to launch on time. True
that cost is paid in terms of both dollars (for the extra fuel cell) and in
terms of payload. Note that airliners also have these sorts of issues and
will routinely fly with systems not working. I've flown on at least one
turboprop flight that was flown unpressurized and had to stay at 10,000 feet
max due to this.

As for fuel cells, I believe probelms with them have delayed more than one
launch and caused one flight to return to earth early and was was later
reflown. Delays and reflights aren't cheap.

At some point, you have to decide how much redundancy you *require* for
launch and then design in exactly that amount, and no more. Otherwise,
you have to carry all those redundant parts for the other redundant
parts into space with you on every flight.

Where I work, there's requirements, and there's desirements. Requirements
have to be met or you don't get to ship the product. Desirements are put in
only if there is room, time, money, and etc. left in the budget. Deciding
whether to classify something as a requirement or a desirement is often the
topic of many heated meetings involving middle management.

Of course this whole fuel cell thread is being done with the benefit of
hindsight. When the shuttle was originally designed, there wasn't a whole
lot of data about how these things perform in microgravity. But now we can
use the shuttle experience to build upon for the next generation of
vehicles.

Of course, the other way to handle this is to have more than one identical
vehicle ready to fly, so it's relatively easy to swap ships when a
significant problem is found in one of them.

Jeff
--
"They that can give up essential liberty to obtain a
little temporary safety deserve neither liberty nor
safety"
- B. Franklin, Bartlett's Familiar Quotations (1919)


.



Relevant Pages

  • Re: Fuel cell?
    ... Each fuel cell weighs 255 pounds. ... If you carry an extra redundant fuel ... launch and then design in exactly that amount, ... But the shuttle flight rules say no loss of ...
    (sci.space.shuttle)
  • Thirty Watts of Power from a Portable Fuel Cell
    ... Thirty Watts of Power from a Portable Fuel Cell ... Design News Staff -- Design News, November 20, 2006 ... National Semiconductor's Low-Consumption Power Controller ... George Relan, MTI MicroFuel Cells Inc. ...
    (sci.energy)
  • Re: What a week !
    ... Thirty Watts of Power from a Portable Fuel Cell ... Design News Staff -- Design News, November 20, 2006 ... National Semiconductor's Low-Consumption Power Controller ... George Relan, MTI MicroFuel Cells Inc. ...
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  • Re: Fuel cell?
    ... Each fuel cell weighs 255 pounds. ... If you carry an extra redundant fuel ... launch and then design in exactly that amount, ...
    (sci.space.shuttle)
  • Re: Fuel cells soon?
    ... Sony have unveiled what they are claiming is a commercial ready ... design of a methanol powered unit. ... ISTR Toshiba demonstrated a meths-driven fuel cell battery a year ...
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